Vinyl floors rely on heat-welded seams. They can curl and crack when exposed to disinfectants, commercial cleaning liquids, heavy traffic, and high temperatures. These gaps provide perfect environments for bacterial and microbial proliferation.
They cannot be refinished; they must be completely removed and replaced when damaged. This causes downtime and incurs high overhead costs.
1. Durability
Epoxy floors are a very strong material, which means that they can withstand a lot of wear and tear. They are also impervious to abrasions, making them suitable for heavy duty environments.
When properly installed and maintained, epoxy flooring can last for decades without showing signs of damage or deterioration. This durability is especially notable for epoxy floor coatings that have been cured at the correct temperature. If a floor isn’t cured at the right temperature, it can develop soft spots that will weaken the epoxy and make it more susceptible to damage.
Vinyl, on the other hand, is a softer material that’s more prone to dents and rips. It can also be damaged by various cleaning liquids, and it’s often prone to fading when exposed to sunlight for extended periods of time.
Another reason that epoxy is a more durable material than vinyl is because it’s non-porous. This makes it very easy to clean and sanitize, which is particularly important in high traffic areas. In addition, epoxy floors are resistant to a wide variety of chemicals, so you don’t have to worry about damaging them with accidental spills.
While a vinyl floor might seem low maintenance in the early stages, it will eventually lose its efficiency and require labor-intensive methods to keep it looking good. On the other hand, an epoxy floor requires minimal upkeep to retain its performance and aesthetics for longer than vinyl.
Epoxy can be used in a variety of environments, but it’s important to choose the right type for your needs. For example, solvent-based epoxies are ideal for high-traffic areas because they have a long pot life and provide flexibility during installation. Water-based epoxies, on the other hand, have shorter pot lives and are better for use in dry conditions.
It’s also important to prepare the concrete surface properly before installing an epoxy floor. A professional should perform a thorough inspection of the area to ensure that it’s ready for installation. Then, the concrete should be cleaned and prepped according to the manufacturer’s instructions. If the concrete isn’t properly prepared, it can result in an uneven and porous finish that won’t hold up to the demands of a high-traffic area.
2. Maintenance
As a highly durable material, epoxy floors do not require as much maintenance as vinyl. However, it’s still important to regularly inspect and take care of your epoxy flooring. This will decrease the likelihood of significant repairs and replacements, resulting in potential overtime cost savings.
To keep your epoxy floor looking its best, sweeping and, if necessary, mopping are recommended. Weekly scrubbing is also ideal. This will help prevent the build-up of dirt and other debris, which may degrade the epoxy surface over time.
If you find any stains, scratches or gouges on the floor, they must be addressed immediately. Using a clean rag with a bit of diluted ammonia can help remove these types of marks, as long as the floor is rinsed well afterwards. Avoid using abrasive cleaning materials on your epoxy floors, as these may damage the coating or scratch the concrete underneath.
Another common question people have about epoxy flooring is how to deal with expansion and contraction joints. These are typically found in commercial and industrial spaces. If left untreated, these joints can cause cracks in your flooring. To avoid this, you can have these areas filled with a flexible sealant.
It’s also crucial to be vigilant about fluid leaks. Keep an eye out for oil, water and coolant spills, which can erode the epoxy coating if left unattended. For this reason, it’s a good idea to install an appropriate drip pan or absorbent mat.
Epoxy floors are resistant to a wide range of chemicals, making them a good choice for environments where there is the possibility of chemical spills. It’s a good idea to choose an epoxy variant that is designed to resist the specific chemicals your business will use.
Finally, it’s important to be vigilant about maintaining a good level of air circulation in your space. A well-ventilated area will minimise the growth of bacteria and other fungi, which can cause illness in your employees. This will also reduce the risk of odors from the floor.
3. Appearance
The slick, high-gloss surface of epoxy flooring offers a contemporary and sophisticated look that can transform the appearance of your workspace. It is also highly customizable to meet your desired aesthetic, with a range of hues and effects available. You can even mix pigments into the epoxy to create a metallic sheen or add decorative chips for a terrazzo-style finish.
Epoxy floor coatings are able to withstand a greater amount of impact than vinyl and are much less susceptible to peeling or cracking. Epoxy is also a more durable material that can withstand exposure to heavy loads, chemicals and heat. This superior durability means that your epoxy flooring will last longer and require fewer repairs over time, saving you money.
Unlike vinyl, which uses heat-welded seams and adhesives to adhere to the substrate, epoxy reacts directly with the concrete surface below. This eliminates the problems with alkaline moisture vapour that can break down vinyl. It also helps to prevent issues with the concrete swell or shrinkage that can cause cracks and separations over time.
While vinyl can fade over time, epoxy floors are resistant to fading and can be treated with topcoats that provide UV protection. Similarly, epoxy is able to resist scratching and scuffing from dragging equipment or dropping heavy objects. However, it is important to note that any type of flooring can scuff or scratch if not maintained properly.
Epoxy floors are easy to clean, requiring only an occasional sweep or vacuum to keep them looking new. Considering professional epoxy flooring contractors through their epoxy flooring map listing can ensure expert installation and maintenance for long-lasting results. The non-porous nature of the epoxy surface repels stains, meaning that spills and splashes can be wiped away without damaging the floor. The seamless nature of the flooring also makes sanitizing your facility much easier, as you can simply wipe down the surface with disinfectant.
In contrast, vinyl can be very difficult to sanitize because of its porous structure. It is also prone to staining from a number of different substances, including certain chemicals and coloured liquids.
4. Cost
Epoxy floors cost significantly less than other flooring solutions. While there are many factors that affect the price of an epoxy floor, the most important factor is the square footage of the room. To calculate the square footage of your floor, simply measure the length and width of the space and multiply the two numbers. If you are using a contractor to install your epoxy flooring, they will use the floor size to help determine the cost.
A typical residential epoxy floor costs between $4 and $7 per square foot. This price includes the resin, hardener, etching acid or primer, additives, and a squeegee for mixing and application. Some contractors will also include a dust control aggregate in the top coat to reduce the need for future sweeping and cleaning.
The cost of an industrial epoxy floor can vary widely depending on the size and complexity of your project. Industrial floors that require a lot of structural reinforcement will cost more than simple warehouse floors. This is because a large amount of reinforcing steel must be installed to ensure that the epoxy can hold up to the expected load.
Another factor that influences the cost of an industrial epoxy floor is the type of epoxy used. Some epoxy coatings contain solvents, which can increase the cost of the installation by a significant amount. Additionally, a 100% solids epoxy product will be more expensive than a conventional solvent-based epoxy. This is because a 100% solids epoxy doesn’t have a carrier agent, and therefore has a shorter pot life.
In addition to these factors, the temperature of the room can impact the cost of an epoxy flooring project. Vinyl floors must be installed at a specific temperature, and failing to do so can lead to poor results and degrade any warranties from the manufacturers. Epoxy resin floors are able to withstand a wide range of temperatures, which allows for flexibility and savings in installation and maintenance.
Unlike vinyl, epoxy floors don’t need regular vacuuming or special treatments. They are resistant to stains and spills, and are easy to clean with a simple sweep. Additionally, epoxy floors don’t have any of the problems associated with carpeting, such as odors and outgassing that can be caused by chemical vapors.